Lockout Tagout In Automobile Industry

Core Elements of a Lockout Solution

• Energy Source Identification

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  Padlocks

  Systematic identification of all hazardous energy sources (electrical, mechanical, hydraulic, pneumatic, thermal, etc.) in equipment/machinery.

  Valve Lockouts

  Circuit Breaker Lockouts

  Circuit Breaker Lockouts

  Plug and Electrical Lockouts

  Pneumatic and Hydraulic Lockouts

  Cable Lockouts

• Energy Isolation Procedures

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  Padlocks

  SDetailed, written steps to isolate energy using approved lockout devices (e.g., circuit breakers, valves, disconnect switches).

  Valve Lockouts

  Circuit Breaker Lockouts

  Circuit Breaker Lockouts

  Plug and Electrical Lockouts

  Pneumatic and Hydraulic Lockouts

  Cable Lockouts

• Lockout Devices & Tags

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  Padlocks

  Physical locks (individual/group locks, hasps) and standardized warning tags to prevent unauthorized energy reconnection. Tags must indicate the user’s name, date, and "Do Not Operate" notice.

  Valve Lockouts

  Circuit Breaker Lockouts

  Circuit Breaker Lockouts

  Plug and Electrical Lockouts

  Pneumatic and Hydraulic Lockouts

  Cable Lockouts

• Employee Training

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  Padlocks

  Training for authorized workers (who perform lockout) and affected workers (who interact with locked-out equipment) on procedures, risks, and device use.

  Valve Lockouts

  Circuit Breaker Lockouts

  Circuit Breaker Lockouts

  Plug and Electrical Lockouts

  Pneumatic and Hydraulic Lockouts

  Cable Lockouts

• Verification & Testing

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  Padlocks

  Post-isolation checks to confirm energy is fully de-energized/isolated (e.g., attempting to start equipment to verify lockout effectiveness).

  Valve Lockouts

  Circuit Breaker Lockouts

  Circuit Breaker Lockouts

  Plug and Electrical Lockouts

  Pneumatic and Hydraulic Lockouts

  Cable Lockouts