WHAT IS A SECURITY PADLOCK

A safety padlock is a lock specifically designed for use in lockout/tagout (LOTO) procedures to prevent accidental operation of machinery or equipment during maintenance, repair, or cleaning.

LOCKOUT TAGOUT KITS

  • MATERIAL

    MATERIAL

    Padlock Material. Choose from Zenex Thermoplastic, Aluminum, or Laminated Steel lock bodies.

  • COLOR

    COLOR

    Colors visually distinguish and standardize lockout padlocks within your facility.

  • SHACKLE

    SHACKLE

    Shackle height and material options available for common lockout applications.

  • KEYING

    KEYING

    Multiple keying configurations for safety lockout padlocks.

TYPES OF SAFETY PADLOCKS

ABS Safety Padlock/Metal Body Padlock/Lockout Hasps/Valve Lockout/Cable lockout/Lockout Kit&Box/Electrical Equipment Lockouts/Circuit Breaker Lockout/Pneumatic Lockout/Tagout &Scaffold Tags/Confined Space Cover/Lockout Station/Combination Lock/Emergency eye wash

  • Aluminum padlock

    Aluminum padlock

  • Nylon padlock

    Nylon padlock

  • Steel Laminated padlockAluminum padlock

    Steel Laminated padlockAluminum padlock

HOW TO CHOOSE YOUR PADLOCK

When choosing a safety padlock, several factors are essential to ensure it meets the necessary security, durability, and application-specific needs. Here's a guide to help you select the right safety padlock:

  • 1. Meet OSHA Requirements

  • 2. Choose the Lock Body Material

  • 3. Select the Right Shackle

  • 4. Decide on Key System

  • 5. Use Color-Coding and Labels

  • 6. Check for Environmental Resistance

1. Meet OSHA Requirements

  • OSHA (Occupational Safety and Health Administration) outlines 5 key requirements for safety padlocks:

    ·Durable: Resistant to heat, chemicals, and physical damage.

    ·Substantial: Strong enough to prevent removal without force or tools.

    ·Standardized: Consistent in color, shape, or size within your facility.

    ·Identifiable: Labeled with the employee’s name or ID.

    ·Exclusive: Only one key per employee (key-retaining design preferred).


1. Meet OSHA Requirements

2. Choose the Lock Body Material


Material Features Use Case
Nylon Lightweight, non-conductive, corrosion-resistant Ideal for electrical or general use
Aluminum Durable, lightweight, color-anodized Mechanical or industrial settings
Steel Strongest, high resistance to tampering Harsh environments, not electrical
Thermoplastic UV/chemical resistant, extreme temperature rated Outdoor or chemical environments
2. Choose the Lock Body Material

3. Select the Right Shackle


Shackle Material Features When to Use
Nylon Non-conductive, non-sparkingElectrical applications
Steel (chrome/hardened) Tough and tamper-resistant Mechanical equipment, heavy-duty
Stainless Steel Rust- and corrosion-resistant Outdoor or wet environments
3. Select the Right Shackle

4. Decide on Key System

  • How to determine the key system

    ·Keyed Different (KD): One unique key per lock. Prevents accidental opening.

    ·Keyed Alike (KA): Multiple locks open with the same key (useful for one person).

    ·Master Keyed (MK): Each lock has a unique key, but one master key can open all (for supervisors).

    ·Key-Retaining: The key can't be removed unless the lock is closed – strongly recommended for safety use.


4. Decide on Key System

5. Use Color-Coding and Labels

  • Use Color-Coding and Labels:

    ·Use color-coded bodies (e.g., red for maintenance, blue for electrical, green for supervisor).

    ·Attach photo labels, engraved names, or warning tags for clear identification.

    ·Helps prevent lock removal by anyone other than the authorized employee.

5. Use Color-Coding and Labels

6. Check for Environmental Resistance

  • If your facility involves:

    ·High temperatures

    ·Chemical exposure

    ·Wet or outdoor conditions

    Choose locks specifically rated for these environments (e.g., thermoplastic or stainless-steel components).

6. Check for Environmental Resistance

SECURITY PADLOCK GUIDE

PRODUCT VIDEO

Keeping your machines running keeps your business moving.

PRODUCT ADVANTAGES

  • Perforated cable lock

    Perforated cable lock

    Product model: EP- C15
    Description: Lock single or multiple adjacent switches. After the key is pulled out, the steel cable can still be tightened infinitely, and multiple people can be locked at the same time.

  • Circuit breaker lock

    Circuit breaker lock

    Model: EP-E26
    Description: Mainly used for locking motor/motor circuit breaker switches
    Features:
    1. Made of reinforced nylon, strong and durable
    2. Metal tooth clamping design, more stable locking
    3. Loosen/tighten by hand, fast locking
    4. Locking length: 41-57mm, width 38mm, height 22mm

  • Button switch lock

    Button switch lock

    Product model: EP-E39
    Description: It can lock button switches with labels and various button switches at close range

  • Plug valve lock

    Plug valve lock

    Model: EP-V42
    Description: Mainly used for locking flanged ball valves/plug valves
    Features:
    1. Made of engineering plastics, light and tough
    2. Simple structure and easy operation
    3.8 hole design is easier to adjust and lock
    4. Locking range: <DN150

  • Sanitary butterfly valve lock

    Sanitary butterfly valve lock

    Model: EP-V24
    Description: Mainly used for locking sanitary butterfly valves
    Features:
    1. Made of engineering plastics, strong and durable
    2. Patented package structure design, easy to lock and easy to operate
    3. It can lock most of the existing sanitary butterfly valves
    4. With 2 diameter 8mm and 1 diameter 6.5mm upper lock holes

  • Multifunctional circuit breaker lock

    Multifunctional circuit breaker lock

    Name: multifunctional circuit breaker lock
    Model: EP-E15A
    Description: It can not only lock the miniature molded case circuit breaker switch but also lock the miniature circuit breaker switch.

  • Lockout tagout stations

    Lockout tagout stations

    Model No.: EP-X07
    The Lockout tagout stations size:width × height × thickness: 360mm × 450mm × 155mm,With two mobile division plates, can set the division space flexibly.

  • Lockout tagout kits

    Lockout tagout kits

    Lockout Tagout Kits includes:
    Safety padlock *1 set
    1 set of lockout box
    1 set of miniature circuit breaker lockout
    1 set of clamp breaker lockout
    1 set of 6 holes lockout hasp
    1 pcs Aluminum lockout hasp,plug lockout
    1 set of emergency stop lockout
    Safety Tag

FREQUENTLY ASKED QUESTIONS

  • What is Lockout Tagout (LOTO)?

    -

    LOTO is a safety procedure used to ensure that machines and equipment are properly shut off and not started up again before maintenance or servicing is completed.

  • Why is LOTO important?

    +

    It protects workers from hazardous energy releases, accidental machine startups, and serious injuries or fatalities.

  • When should LOTO be used?

    +

    LOTO must be used before servicing, maintenance, cleaning, or inspection of any machine or equipment that could unexpectedly start or release energy.

  • Who is authorized to perform LOTO?

    +

    Only trained and authorized employees are allowed to apply and remove lockout/tagout devices.

  • What are the basic steps of a LOTO procedure?

    +

    1. Prepare for shutdown
    2. Notify affected employees
    3. Shut down the equipment
    4. Isolate energy sources
    5. Apply lockout/tagout devices
    6. Release stored energy
    7. Verify isolation before work begins

  • Can someone else remove my lock?

    +

    No. Only the person who applied the lock can remove it. If they are unavailable, a specific removal procedure must be followed under supervision.

  • What types of energy are controlled by LOTO?

    +

    LOTO equipment includes padlocks, lockout hasps, valve lockouts, circuit breaker lockouts, plug lockouts, tags, and lockout stations.

  • What equipment is used in a LOTO system?

    +

    A safety padlock is a type of lock specifically designed to protect workers by preventing accidental operation of machinery or electrical circuits during maintenance or repairs. They are commonly used in lockout/tagout (LOTO) procedures to ensure a safe working environment.

  • Is training required for LOTO?

    +

    Yes. Employees must be trained according to their role (authorized, affected, or other) to ensure proper understanding and compliance.

  • What are the consequences of not using LOTO?

    +

    Failure to use LOTO can lead to severe injuries, fatalities, regulatory fines, and legal consequences for both the employee and the company.

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